Energy Sector
Abtec, Inc. is a leading supplier of plastic injection molding tooling, manufacturing plastic parts and prototyping for a multitude of vital industries, including the energy sector. The energy sector is responsible for providing the country with electricity, making many aspects of modern life possible.
As such, it is of utmost importance that the components they use in their machinery are of the highest quality so that they can continue to reliably provide energy. To that end, we are committed to using our decades of experience to provide businesses in the energy sector with the best molding services available.
Material Options
As a leading supplier, we offer a vast array of materials for plastic injection molding services. This broad offering addresses every conceivable requirement in the plastic injection molding industry. Our extensive selection of raw plastic materials includes familiar staples such as polyetherimide, polystyrene, and many others.
These materials are meticulously prepared and loaded into an injection molding machine, a cornerstone of the injection molding process. Here, they are gradually heated in a cylinder until they reach a molten state.
This molten plastic then flows under the precise control of pressure and injection speed into the mold cavity, the shape of which corresponds to the design of the final product. High-pressure hydraulic machines ensure that the molten material completely fills the mold, and cooling mechanisms within the injection molds allow the plastic to solidify, thus creating the desired part. Our extensive knowledge of injection machines, their nuances, and their capability to control injection pressure and speed, underpins our commitment to producing high-quality parts.
Custom Designs
Abtec goes beyond the simple provision of materials and machines to deliver comprehensive, custom design services for plastic injection molding. Recognizing that every client has unique needs and every product has a unique function, we work with clients to create custom plastic parts that are a perfect match for their specific requirements. Utilizing CNC machining and advanced software, we can fabricate intricate mold tools from durable materials such as steel, a vital step in the manufacturing process.
The mold design accounts for details such as the parting line and also enables the production of complex plastic components. Our dedicated team works tirelessly to ensure precise control over the injection process, which in turn guarantees the consistent quality of custom molded parts. Even with the higher initial cost of creating custom molds, the ability to mass-produce parts results in substantial cost savings over the long run.
Prototyping Services
Abtec also provides advanced prototyping services for plastic injection molding. Before diving into a full-scale production process, Abtec utilizes state-of-the-art equipment and technology to create prototypes of the injection molded parts. This initial run offers clients a tangible example of the final product, allowing for critical evaluation and testing before the mass production begins. By incorporating tools like scientific molding into the prototyping process, we are able to maintain precise control over the variables in the plastic injection molding process, ensuring optimal quality and energy efficiency.
This process is a crucial step towards process optimization, addressing potential material shortages, assessing the efficiency of the injection unit, and ensuring that the molten plastic flows into the mold in the most effective manner possible.
From electrical devices to primary components of larger assemblies, our prototyping services facilitate the production of high-quality, cost-effective, and energy-efficient plastic products while bolstering their growth rate in the plastic injection molding work.
Abtec, Inc. Offers the Following Services for the Energy Sector
Custom Plastic Injection Molding
Injection Molding Tooling
Injection Mold Design
Injection Mold Prototyping
Reach Out to Abtec, Inc. Today
Abtec is proud to be a trusted supplier of plastic molds and more for businesses across the energy sector to simplify their injection mold transfer process. For additional information on our services and to learn about partnering, don’t hesitate to contact us today and read our FAQs.